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montrac^® - Integrated Energy Efficiency

Intralogistics for sustainably optimized productivity

montrac^® shuttle solutions:

Positive influence on ROI
Ecologically energy-optimized operation
Energy-efficient direct current via the monorail
Efficiency-optimized drives at the shuttle
Low maintenance requirements, minimal wear

ENERGY-SAVING – FLEXIBLE – EFFICIENT – SCALABLE – INDIVIDUAL - SUSTAINABLE

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montrac^® - anti-static, clean and safe

Certified* transport systems for battery drives and displays

Digital displays

Battery drives / E-mobility

Advantages of the transport system montrac^®

100% ESD-capable: The montrac® standard components* meet the DIN standard EN 61340-5-1. Even in a drying room with dew point -71 °C
Minimal particle emission and fine dust development: special gummed drive rollers of the montrac^® shuttle with minimum contact to the monorail ensure minimal abrasion and wear.
Cleanroom classes ISO 5 and 6: montrac® offers transport solutions for cleanroom production in the semiconductor, e-mobility and plastics industry – certified by the Fraunhofer-Institute.
Smooth transport / positioning accuracy < 1 mm
Modular design / small footprint: flexible, efficient plant layouts in a confined space and minimum footprint, even over several floors and for installation under the ceiling.
On-Board-Power-Supply: thanks to permanent power supply, tests and checking processes are possible during the journey on the shuttle

Certified for cleanroom classes ISO 5 and 6
^{*All special components, e.g. lifts, customer-specific tool carrier plates etc. are only designed for ESD capability on request.}

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montratec –

Pioneering Intralogistics Solutions Worldwide

montratec helps you to manage complex internal transport operations and assembly processes smarter, quicker and more efficiently. Our modular montrac^® monorail system allows you to interlink production processes between robots and workspaces more flexibly than ever before.

147

employees

globally operating company

headquarter in Dauchingen

> 2,500 montrac^® systems

installed worldwide

product innovations

We are constantly developing
our product portfolio

5 generations of

montrac^®shuttle since 1996

worldwide

sales locations

montrac^® areas of application

The flexible monorail system

montrac^® is the intelligent automation and transport system for interlinking industrial production and logistic processes. montrac^® offers a broad range of applications and guarantees exceptional levels of flexibility, reliability and efficiency.

Intralogistics

Intralogistics and production processes are generally optimised down to the last second. montrac^® maximises material throughput in the shortest of cycle times and provides exceptional system stability. All this plus flexible expandability of the system as a whole.

Process sequencing

In terms of assembly automation, montrac^® masters complex transport tasks in confined spaces and over multiple floors – from a lot size of one in any given variant right through to high-volume production. montrac^® also enables just-in-time operation of processing centres – reliably, trouble-free and around the clock. This allows individual production steps to be flexibly interlinked – right through to systematic process sequencing and the total automation of entire production lines.

How you benefit from montrac^®

01 | Optimum reliability

The modular design of the montrac^® system ensures the maximum level of reliability for the system as a whole. If a shuttle malfunctions, it can be replaced immediately without having to stop the entire system.

02 | Straightforward system design

montrac^® monorails and TracLinks make assembly fast and simple. Thanks to Smart Logistic Technology, the shuttles know precisely where to take their products

03 | Maximum flexibility

montrac^® fits perfectly into any space and also allows transportation around extremely tight bends. All the components are compatible and enable the system to be quickly adapted to new requirements.

04 | Greater efficiency

Optimised your processes down to the last second and still losing costly production time? montrac^® enables the testing or processing of your workpieces during transport. Travel time consequently becomes production time.

Intelligent automation and
transport systems to meet every requirement

When conventional transport systems reach their limits, then its time to install montrac^®. Our intelligent, modular transport and process solutions sustainably advance the competitive position of your company and contribute significantly to making your production processes fit for the future – with practically limitless layout options for your individual production environment.

Shuttles Intelligent core components of the system that fulfil almost any transport task – including in cleanrooms.

Rail system Modular monorail components for customer-specific transport operations around tight bends and over multiple floors.

Peripherals Supporting, positioning and folding devices for ergonomically optimised work centres.

Control TracControl routing modules for both simple and complex layouts.

TracSet TracSet assembly components form a reliable base for monorail systems.

montrac^® Configurator Design and optimise your own customised montrac^® transport and process system.

Customised solutions

for satisfied customers

Each individual customer has specific requirements when it comes to their transport and process system. We meet these requirements – with customised solutions that raise the benchmark in terms of simplicity, reliability, flexibility and efficiency.

By using montrac^®, we have reduced our running costs as the system is low maintenance, consumes little power and does not waste any production space.“

Verena Multhaupt,
Managing Director JACO – Dr. Jaeniche GmbH & Co. KG.

Thanks to the innovative montrac^® system, we achieve maximum availability and offer maximum flexibility in terms of expansion.“

Mr. Zhang,
Changchun Chaowei Science & Technology Industry Co.,Ltd

Press & Events

Always up to speed

10. July 2024

For the third time in a row, the German high-tech company montratec has been awarded the TOP 100 seal 2024. An impressive ‚A+‘ rating in the TOP 100 innovation competition establishes montratec as an international benchmark for innovation management. Ranga Yogeshwar, the renowned science journalist and mentor to TOP 100 companies, congratulated montratec GmbH at the award ceremony during the 9th...

20. February 2024

Leading innovative strength – For the third year in a row, montratec GmbH belongs to the innovation elite of German medium-sized companies and is honored with the TOP 100 seal 2024. Also in 2024, the high-tech company continues to score points with the future-oriented, energy-efficient, and customizable intralogistics 4.0 solutions of the technologically intelligent transfer system montrac®.

FAIRS

montratec is represented worldwide at the leading trade fairs for automation and logistics and the leading trade fairs of its target markets.
See our montrac^® system live in action and get to know our new products and innovations. Experience intelligent intralogistics first hand in Europe, the USA and China.
We are looking forward to your visit.

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Design the automation of tomorrow:
your career at montratec

Looking for exciting challenges within a dynamic working environment? Come join us at montratec and help shape the intralogistics and automation of tomorrow.

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Training & studies

Kick off your career with qualified training or a dual study programme at montratec. You won't look back!

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Job vacancies

Become part of our success story and join our growing team. Find all the current job vacancies here.

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Successful solutions

for prominent customers

Our customers are medium-size companies and corporate groups, including those in the automotive, plastics, consumer goods, optics, food, pharmaceutical and medical technology industries. And our customer base is growing steadily!